Custom Melamine Foam flame retardant materials For EV Battery
Custom Melamine Foam as a flame retardant material for EV batteries is a state-of-the-art solution designed to meet the rigorous safety and performance standards required by the electric vehicle industry. Melamine foam, known for its excellent fire resistance and low smoke emissions, is an ideal choice for enhancing the safety of EV batteries.
This custom-tailored melamine foam offers superior thermal insulation, contributing to the stability and efficiency of EV battery systems. It can withstand high temperatures without melting or dripping, thereby reducing the risk of fire spread and providing critical time for fire suppression systems to activate in the event of an incident.
Moreover, the lightweight nature of melamine foam contributes to the overall reduction in vehicle weight, which is pivotal for increasing an electric vehicle's range and efficiency. Its open-cell structure also makes it an excellent sound absorber, thereby improving the acoustic comfort inside the vehicle.
The customization aspect allows for the foam to be engineered to fit specific sizes, shapes, and densities to seamlessly integrate with various battery configurations and designs. It also can be treated with special coatings or additives to enhance its flame-retardant properties and compatibility with other materials used in EV battery construction.
Test the project | Items | Inspection standards | |
7165 | 7107 | ||
Apparent density/(kg/m⊃3;) | 9.5±1.5 | 16±4 | GB/T6343 |
Elongation at break(%) | ≥10 | ≥10 | ISO 1798 |
Compressive stress (25°C) | 5≤µ±3σ≤25@30% | 10≤μ±3σ≤65@30% | GB/T 8813（ASTM |
Compressive stress (60°C) | 5≤µ±3σ≤25@30% | 10≤μ±3σ≤65@30% | GB/T 8813（ASTM |
Compressive stress (-30°C) | 5≤µ±3σ≤25@30% | 10≤μ±3σ≤65@30% | GB/T 8813（ASTM |
Compression after high temperature aging | 5≤@30% | 10≤@30% | GB/T 8813（ASTM |
Compression after High Temperature Aging (Double 85) (KPa) | 5≤@30% | 10≤@30% | GB/T 8813（ASTM |
Tear strength/(N/m) | ≥35 | ≥35 | GB/T10808 |
Tensile strength (KPa) | ≥90 | ≥90 | ISO 1798 |
Permanent compression set(%) | ≤25 | ≤25 | ASTM D1056 C |
Low temperature embrittlement | Does not break | Does not break | / |
Hardness (Shore 00) | 20-40 | 30-50 | GB/T 531.1-2008 |
Thermal conductivity (10.0±2°C) | ≤0.04 | ≤0.06 | GB/T 10295 |
Flame retardant | V-0 | V-0 | UL94 |
Water vapor adsorption rate(%) | ≤30 | ≤30 | ASTM C1104 |
Sulfites (ppm) | 0 | 0 | GB/T 5009.34 |
Volume resistivity (Ω.cm) | ≥108 | ≥108 | ASTM D257 |
Surface resistivity(Ω) | ≥108 | ≥108 | ASTM D257 |
Prohibited objects | RoHS & REACH | RoHS & REACH &ELV | RoHS & REACH |
This is the TDS of one of our products. The performance can be customized according to your needs.
Applications:
Custom melamine foam is used in electric vehicle (EV) batteries primarily for its flame-retardant properties. Here are the specific applications within the EV battery system:
1. Thermal Insulation**: Melamine foam is used to insulate the battery cells and modules within the battery pack, helping to maintain optimal operating temperatures and reduce the risk of overheating.
2. Fire Protection**: Due to its inherent flame-retardant characteristics, melamine foam can slow down or prevent the spread of fire, providing critical protection in case of thermal incidents.
3. Vibration Damping**: The foam can absorb vibrations and shocks, protecting the battery cells from mechanical stress that could potentially cause damage and lead to safety risks.
4. Acoustic Insulation**: Melamine foam’s sound-absorbing qualities are beneficial in reducing noise levels, contributing to a quieter cabin environment in electric vehicles.
5. Structural Integrity**: When used as a filler material, melamine foam can contribute to the structural integrity of the battery pack without adding significant weight, thanks to its lightweight nature.
6. Space Filler**: Custom-cut melamine foam can be used to fill voids within the battery pack to prevent the movement of battery cells and to aid in the overall compactness and robustness of the battery structure.
In summary, custom melamine foam enhances the safety and performance of EV batteries by providing thermal management, fire protection, mechanical damping, and noise reduction while also contributing to the structural integrity of the battery pack.
For electric vehicle manufacturers looking for reliable and effective flame-retardant materials, our custom melamine foam offers a solution that does not compromise on safety or performance. Contact us to learn more about how this product can be integrated into your EV battery systems and contribute to the advancement of electric mobility.
Custom Melamine Foam flame retardant materials For EV Battery
Custom Melamine Foam as a flame retardant material for EV batteries is a state-of-the-art solution designed to meet the rigorous safety and performance standards required by the electric vehicle industry. Melamine foam, known for its excellent fire resistance and low smoke emissions, is an ideal choice for enhancing the safety of EV batteries.
This custom-tailored melamine foam offers superior thermal insulation, contributing to the stability and efficiency of EV battery systems. It can withstand high temperatures without melting or dripping, thereby reducing the risk of fire spread and providing critical time for fire suppression systems to activate in the event of an incident.
Moreover, the lightweight nature of melamine foam contributes to the overall reduction in vehicle weight, which is pivotal for increasing an electric vehicle's range and efficiency. Its open-cell structure also makes it an excellent sound absorber, thereby improving the acoustic comfort inside the vehicle.
The customization aspect allows for the foam to be engineered to fit specific sizes, shapes, and densities to seamlessly integrate with various battery configurations and designs. It also can be treated with special coatings or additives to enhance its flame-retardant properties and compatibility with other materials used in EV battery construction.
Test the project | Items | Inspection standards | |
7165 | 7107 | ||
Apparent density/(kg/m⊃3;) | 9.5±1.5 | 16±4 | GB/T6343 |
Elongation at break(%) | ≥10 | ≥10 | ISO 1798 |
Compressive stress (25°C) | 5≤µ±3σ≤25@30% | 10≤μ±3σ≤65@30% | GB/T 8813（ASTM |
Compressive stress (60°C) | 5≤µ±3σ≤25@30% | 10≤μ±3σ≤65@30% | GB/T 8813（ASTM |
Compressive stress (-30°C) | 5≤µ±3σ≤25@30% | 10≤μ±3σ≤65@30% | GB/T 8813（ASTM |
Compression after high temperature aging | 5≤@30% | 10≤@30% | GB/T 8813（ASTM |
Compression after High Temperature Aging (Double 85) (KPa) | 5≤@30% | 10≤@30% | GB/T 8813（ASTM |
Tear strength/(N/m) | ≥35 | ≥35 | GB/T10808 |
Tensile strength (KPa) | ≥90 | ≥90 | ISO 1798 |
Permanent compression set(%) | ≤25 | ≤25 | ASTM D1056 C |
Low temperature embrittlement | Does not break | Does not break | / |
Hardness (Shore 00) | 20-40 | 30-50 | GB/T 531.1-2008 |
Thermal conductivity (10.0±2°C) | ≤0.04 | ≤0.06 | GB/T 10295 |
Flame retardant | V-0 | V-0 | UL94 |
Water vapor adsorption rate(%) | ≤30 | ≤30 | ASTM C1104 |
Sulfites (ppm) | 0 | 0 | GB/T 5009.34 |
Volume resistivity (Ω.cm) | ≥108 | ≥108 | ASTM D257 |
Surface resistivity(Ω) | ≥108 | ≥108 | ASTM D257 |
Prohibited objects | RoHS & REACH | RoHS & REACH &ELV | RoHS & REACH |
This is the TDS of one of our products. The performance can be customized according to your needs.
Applications:
Custom melamine foam is used in electric vehicle (EV) batteries primarily for its flame-retardant properties. Here are the specific applications within the EV battery system:
1. Thermal Insulation**: Melamine foam is used to insulate the battery cells and modules within the battery pack, helping to maintain optimal operating temperatures and reduce the risk of overheating.
2. Fire Protection**: Due to its inherent flame-retardant characteristics, melamine foam can slow down or prevent the spread of fire, providing critical protection in case of thermal incidents.
3. Vibration Damping**: The foam can absorb vibrations and shocks, protecting the battery cells from mechanical stress that could potentially cause damage and lead to safety risks.
4. Acoustic Insulation**: Melamine foam’s sound-absorbing qualities are beneficial in reducing noise levels, contributing to a quieter cabin environment in electric vehicles.
5. Structural Integrity**: When used as a filler material, melamine foam can contribute to the structural integrity of the battery pack without adding significant weight, thanks to its lightweight nature.
6. Space Filler**: Custom-cut melamine foam can be used to fill voids within the battery pack to prevent the movement of battery cells and to aid in the overall compactness and robustness of the battery structure.
In summary, custom melamine foam enhances the safety and performance of EV batteries by providing thermal management, fire protection, mechanical damping, and noise reduction while also contributing to the structural integrity of the battery pack.
For electric vehicle manufacturers looking for reliable and effective flame-retardant materials, our custom melamine foam offers a solution that does not compromise on safety or performance. Contact us to learn more about how this product can be integrated into your EV battery systems and contribute to the advancement of electric mobility.
