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Custom Silicone Foam EV Battery Fireproof Materials – High-Performance Silicone Foam Sheets for Automotive Applications

Custom Silicone Foam Sheets from CCM are specifically crafted for use in electric vehicle (EV) battery systems, providing superior fireproofing, heat resistance, and insulation properties. Our silicone foam materials provide an essential protective layer in automotive applications while improving both safety and thermal management in EV batteries.
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Custom Silicone Foam EV Battery Fireproof Materials for Superior Insulation and Safety


At the forefront of today's automotive industry, safety and efficiency of electric vehicle (EV) battery systems is of utmost importance. Our Custom Silicone Foam Sheets offer unsurpassed fireproofing, heat insulation, vibration dampening and vibration dampening for EV batteries - while offering exceptional resistance against high temperatures with superior insulation properties for reliable performance under any circumstance.



Key Features and Benefits:

  1. Fireproof and Heat-Resistant Materials: Our silicone foam sheets are specifically formulated to withstand extremely high temperatures, making them the ideal fireproofing materials for electric vehicle battery systems.

    These materials act as thermal barriers to stop heat or flame spread within battery packs.


  2. Fireproofing Capabilities: Our capabilities for fireproofing meet industry fire safety standards to provide maximum protection.


  3. High Temperature Resistance: Capable of operating in environments up to 250degC, protecting sensitive battery components from overheating.


  4. Thermal and Electrical Insulation:Silicone foam insulation provides both thermal and electrical protection for batteries, providing effective heat management by acting as a thermal buffer between battery components

    and surrounding components, while simultaneously helping prevent electrical short circuits.




  5. Thermal Insulation: Used to minimize heat transfer and improve thermal regulation within a battery system.


  6. Electrical Insulation: Non-conductive properties prevent short circuits and electrical malfunctions, assuring battery safety.


  7. Lightweight and Flexible: Our silicone foam is lightweight yet flexible, making it easy to integrate into various automotive designs. This makes it suitable for tight spaces within electric vehicle battery packs while offering

    custom cutting to meet individual requirements.


  8. Lightweight Design: Minimizing additional vehicle weight while increasing overall efficiency is at the heart of our design concept.


  9. Flexible and Easy to Install: With custom shapes and sizes available to meet specific design requirements.


  10. Durable and Long-Lasting:Our silicone foam materials are specifically engineered for long-term use, providing consistent insulation and fire protection throughout the life of an electric vehicle battery. Resistant to wear,

    environmental factors and degradation, they ensure reliable performance over time.


  11. Environmental Resistance: Made to resist moisture, UV rays and chemical exposure for reliable performance under various environmental conditions.


  12. Compression Set Resistance: Protects structural integrity after prolonged exposure to pressure and high temperatures.


  13. Custom Solutions Available:We provide custom silicone foam sheets designed to the exact dimensions and needs of your EV battery or automotive system. Whether it involves specific thicknesses, densities, or fireproofing

    standards - we can tailor one of these custom solutions specifically to meet them!


  14. Custom Thicknesses: Available in different thicknesses to provide optimal levels of protection and insulation.


  15. Foam Sheets Tailored to Your Application: Foam sheets can be tailored specifically for certain EV battery designs or automotive components.


Technical Specifications:

No. Property Unit Test Standard Value
1 Fire Resistance / UL 94 V-0 Pass
2 Thermal Conductivity W/(m·K) ASTM C518 0.08
3 Compression Set % ASTM D1056 ≤5
4 Operating Temperature Range °C - -55°C to 250°C
5 Water Absorption % ASTM D570 <0.5
6 Dielectric Strength kV/mm ASTM D149 ≥2.5

Applications of Custom Silicone Foam:

  1. EV Battery Fireproofing and Insulation:Our silicone foam sheets provide essential fireproofing and heat insulation for electric vehicle battery systems. They prevent the spread of heat and flames, protecting the battery cells from overheating and reducing the risk of thermal runaway.

  2. Automotive Noise and Vibration Dampening:In addition to thermal insulation, silicone foam offers excellent vibration dampening, making it ideal for use in automotive applications where noise and vibration control are essential.

  3. Engine Compartment Insulation:The high-temperature resistance of our silicone foam makes it suitable for use in engine compartments, where it acts as a thermal barrier, protecting surrounding components from engine heat.

  4. Electrical Insulation:Due to its excellent dielectric strength, silicone foam is perfect for insulating high-voltage components in electric vehicles and ensuring that electrical systems remain safe and reliable.


Why Choose Our Custom Silicone Foam Solutions?

  1. Automotive Applications:Our silicone foam materials have been independently evaluated to demonstrate reliable fireproofing and thermal insulation solutions in demanding electric vehicle battery applications.
    These solutions comply with industry standards to guarantee the highest levels of safety and performance.


  2. Customizable to Your Needs:We offer customized silicone foam sheets that can be tailored to meet the specifications of our clients, whether that means specific thicknesses, shapes or fireproofing standards.
    We work closely with each of our customers in finding solutions tailored specifically to their individual requirements.


  3. Durability and Long-term Reliability:Our silicone foam materials are engineered for long-term reliability, offering exceptional protection from environmental influences while still retaining their insulating properties
     and structural integrity over time - providing maximum coverage to keep EV batteries and automotive systems secure.


  4. Quick Turnaround and Competitive Pricing:We understand the significance of meeting production deadlines, which is why we provide rapid lead times without compromising on quality. Furthermore,
    our competitive pricing provides you with excellent value when it comes to high-performance silicone foam solutions.


Contact Us for Custom Silicone Foam Solutions:

Looking for high-performance custom silicone foam sheets for your EV battery or automotive applications? Contact us today to learn more about our custom silicone foam solutions and how we can help you enhance the safety and efficiency of your vehicle systems.

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