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FuQiang's Silicone Foam Compaction Pads for Electric Vehicles (EVs): Enhancing Battery Longevity and Ensuring Li-ion Safety

Views: 0     Author: Site Editor     Publish Time: 2024-01-30      Origin: Site


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Introduction: The electric vehicle (EV) market has experienced tremendous expansion over recent years, selling over 1.5 million EVs last year alone. Global sales of New Energy Vehicles are projected to hit 20 million by 2024 - showing great promise for these eco-friendly cars! However, performance, lifespan management, and safety issues associated with Li-ion batteries that power EVs present unique challenges which must be met before these eco-friendly cars can compete effectively with traditional gasoline-powered vehicles in terms of range and performance.

Li-Ion Electric Vehicles Pose Special Challenges:

Modern electric vehicles employing lithium-ion battery technology present unique challenges compared to their counterparts, including more conventional cars. Charging and discharging cycles cause fluctuations in capacitance and internal chemistry that cause physical deformation, expansion, thermal runaway risk, compromising thermal control systems compromising longevity or even leading to catastrophic failure.


Innovative Solutions with Dielectric Foam Materials:

FuQiang's research and innovation efforts have resulted in dielectric foams as a solution to these challenges, which provide battery cells with sufficient pressure while accommodating to changes in dimension without increasing swelling or disconnections. FuQiang engineers polymers that deliver consistent energy returns over a wide range of compression force variations; unlike metal springs, which conduct electricity and increase hard spots around batteries.

Silicone Foam Pads from FuQiang for Compression:

FuQiang has developed silicone foam pads specifically tailored to meet the demanding specifications of electric vehicle (EV) batteries. Their special designs exhibit exceptional durability, outlasting even their lifespans! Operating temperatures range from -50 to 220 degrees Celsius for optimal operation while minimizing risk of thermal runaway. Certified as UL94 V0 with minimal smoke production rates, FuQiang's silicone foam pads offer reliable solutions that conform with this certification standard.


FuQiang Silicone Foams provide effective thermal insulation:

FuQiang's silicone foam pads possess excellent thermal insulation properties, preventing excessive heat transfer between battery cells and protecting components such as batteries from overheating by mitigating excessive heat accumulation in them. By eliminating potential arcing dangers in components like batteries and electronic elements, FuQiang's foams ensure there will be no thermal stress related damages to components like batteries and electronics components.

Application and Versatility: Key Considerations for Adaptability and Adaptability:

FuQiang's silicone compression pads not only safeguard battery components from shock and vibration in automotive environments, but they also contribute to a smoother ride by reducing rattle. Their superior sealing properties keep contaminants like dirt and moisture out of the battery pack enhancing overall security and performance. FuQiang provides various foam types with various compression force variations designed for specific applications - both with adhesive attachments as well as without them.


As the EV market expands, so too does demand for safe and efficient battery technology. Li-ion batteries may soon become the primary power source for electric vehicles (EVs). FuQiang has established itself as an expert producer of advanced silicone foam pads designed to address limitations within EV batteries while simultaneously improving efficiency in operation. Their high quality silicone pads help meet this growing need in the industry for reliable yet safe battery solutions.

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